ليزر واحد
توفر تقنية اللحام بالليزر مزايا فريدة في تجميع الدوائر المتكاملة ومرفقات الأجهزة شبه الموصلة نظرًا لصغر حجم المنطقة المتأثرة بالحرارة, التسخين السريع والمركز, والإجهاد الحراري المنخفض. Below, we explore the process benefits of laser welding technology in joining precision microcomponents.
Laser Welding in Precision Microcomponent Joining
1. Welding Elastic Thin-Walled Corrugated Sheets
In traditional welding methods, particularly arc welding, challenges arise when working with thin-walled corrugated sheets with thicknesses ranging from 0.05 to 0.1mm. The powerful penetration capability of conventional arc welding poses a risk of penetrating the corrugated sheets, affecting adjacent areas and compromising stability. Laser welding, on the other hand, excels in stability, offers precise control over the laser beam, and exhibits minimal thermal influence, making it ideal for seamlessly welding corrugated sheets without compromising other regions.
2. Controlled Heat Input
Laser welding machines allow for controlled heat input, minimizing the required energy for welding. This results in a minimal range of metallurgical changes in the heat-affected zone. Laser welding machines are capable of performing micro-welding on precision microcomponents in mobile phones, benefiting from highly stable laser output. The welded joints are robust, and the process ensures minimal deformation.
مزايا تقنية اللحام بالليزر في توصيل المكونات الدقيقة بدقة:
1. Electrode-Free Operation
The absence of electrodes eliminates concerns about electrode contamination or damage. This contributes to reduced tool wear and deformation of equipment.
2. Four-Axis Worktable
Utilizing an imported servo control system and optional rotating worktables, laser welding machines can achieve automatic welding in various modes such as spot welding, linear welding, and circular welding. This versatility ensures broad applicability, high precision, and fast operation.
3. Unrestricted Welding Distance
Laser welding is not limited by distance, and the laser beam can be transmitted to multiple workstations using switching devices, facilitating high-speed automated welding.
4. High-Quality Weld Seams
Weld seams produced by laser welding are smooth, aesthetically pleasing, and free from pores. The material toughness after welding is at least equivalent to the base material.
5. Immune to Magnetic Field Interference
The laser beam remains unaffected by magnetic field interference, facilitating accurate alignment of the welding components and ensuring high welding precision.
6. Welding in Hard-to-Reach Areas
Laser welding allows for non-contact long-distance welding, providing significant flexibility when welding difficult-to-access areas.
In conclusion, laser welding, a fusion of laser technology and traditional welding practices, stands out as an efficient and precise method for high-energy-density welding. Its unique advantages have successfully propelled its application in the precise welding of micro and small components. Leveraging seventeen years of expertise, Wuhan Ruifeng Optoelectronics has been dedicated to developing and producing laser equipment with mature technology and stable performance. Adhering to the philosophy of “technological innovation, product innovation, and service innovation,” the company is committed to providing customers with the highest quality products and services.